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The laboratory unit
The laboratory unit for simulating thermo contact cracking process

Application

Laboratory unit for modeling the process of thermal contact cracking (TCC) of heavy oil residues (heavy fuel oil, tar and semi-tar, asphalt from high-viscosity oils deasphalting process, cracking residue, heavy gas oil, natural bitumen, etc.) with mobile solid coolant.

The Unit is a rack with the system components mounted on it, located in a ventilated cabinet with a glass lockable door for maintenance and easily removable sidewalls. 2.2. Installation for electrical safety meets the requirements of class 1 type N according to GOST 12.2.025-76.

Specifications

Specifications Value
Operating pressure range, MPa 0÷4
The range of operating temperatures of the reactor, 0С 50÷800
The inner diameter of the reactor, mm, 31
Reactor length, mm 875
Number of independent temperature control zones 4
The length of each independent isothermal zone of the oven, mm 200
The length of the full isothermal zone of the oven, mm 800
Thermocouple pocket Available
Type of oven Swing
Power consumption of each independent heating zone of the oven, W 720
Power consumption of all four heating zones of the oven, W 2880
Resolution of setting the temperature,0С 1
The range of flow rates of the liquid pump, ml / min 0,1÷10
Maximum pressure of a high-pressure liquid pump, not less than, MPa 20
Flow rate range N2, l / min 0÷20
Pressure in low pressure lines N2 and air, MPa ≤0,6
Range of operating temperatures of the evaporator-mixer of raw materials, 0С 50÷500
Actuation pressure of mechanical safety valves, MPa 3
The maximum pressure in the raw materials tank, MPa 0,1
Supply voltage 230-240В 60Hz
Power consumption of installation no more, kW 3,5
Resolution of the temperatures and flows displayed 0,1
Unit weight without cabinet, kg 100
Overall dimensions of installation, mm 1900х865х550
Overall dimensions of the cabinet, mm 2000х880х800
Specifications of purchased units used in the installation are given in the technical documentation for these units supplied with the installation
Length of gas supply pipelines, m 10
Refrigerant coolant Antifreeze «Tosol»

2.3. Operating conditions:

  • Environmental temperature from +10 до +35˚С;
  • Relative humidity not more than 80% at a temperature of 25˚С;.
  • Power supply - single-phase AC network with voltage of 220 V ± 10% and frequency of 50 Hz.

The average service life of the installation is 5 years.

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